Automated Operational Control System for Coal Quality Management (AOCS-CQM)
Rotek Ltd. has successfully implemented and maintains an Automated Operational Control System for Coal Quality Management (AOCS-CQM), based on the robust industrial automation platform of Rockwell Automation. The system enables centralized, real-time monitoring, control, and analytics of coal mining production and quality metrics.
🔧 Technical Overview
The system is built around CompactLogix PLCs, MVI69ADMNET communication modules, and PanelView Plus 600 HMI displays. Each mining excavator is connected to a central server via TCP/IP and RS422 communication for secure and synchronized data exchange.
Key functionalities:
- Real-time display of productivity and ash content;
- Touchscreen-based layer selection, mode setting, and operator identification;
- Shift-based and layer-based production reports;
- Seamless integration with Rockwell Automation software tools like RSLogix 5000 and ME Transfer Utility.
💡 Advantages of Rockwell Automation
- Reliability and scalability: CompactLogix offers robust, modular solutions tailored to industrial environments;
- Operator-friendly interfaces: PanelView displays provide intuitive access to operational settings and live data;
- Reliable communication: MVI69ADMNET modules enable secure data flow with DSP boards and central systems;
- Easy updates and support: Firmware and system updates are seamlessly managed via Rockwell’s software suite.
🛠Rotek Ltd.’s Expertise
As a principal integrator, Rotek Ltd. manages the complete lifecycle of AOCS-CQM, including:
- PLC programming and configuration;
- Network setup and communication diagnostics;
- HMI software deployment and upgrades;
- Operator training and technical support.